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B.E.D For Acetic Acid & Ethyl Acetate Project.

Task:
We received this project enquiry for one of our international client. This company wanted to set up new plant for Manufacturing Acetic Acid & Ethyl Acetate. The basic process route for manufacturing was provided to us, & our task was to design the complete project & provide the cost estimation in the range of ± 10%.

Approach & Deliveries:
After studying the process details data's, our engineers started the design for this project, well supported by draftsman's for preparing the drawings. Given below are the list of deliveries for this project:
  • Process Flow Diagram along with Material Balance.
  • Energy balance & utility requirements.
  • Designing for Process equipments like Tanks, Reactors, Condensers, Columns, Pumps etc.
  • Stimulations for critical equipment for optimum design parameters.
  • Preparing Process equipment datasheet.
  • Designing of tank farm, Solvent storage area, raw material storage area, finished product area.
  • Designing of piping system for process & utility pipes based on flow & pressure parameter.
  • 2-D equipment layout for this project for plan & sectional drawings.
  • 3-D equipment layout along for structural plant layouts & for total site plan.
  • Total cost estimation for the entire project, accuracy ± 10%.

B.E.D For Bio-diesel Project.

Task:
We received this project enquiry for one of our international client. This company wanted to set up new plant for Manufacturing Biodiesel. The basic process route for manufacturing was provided to us, & our task was to design the complete project & provide the cost estimation in the range of ± 10%.

Approach & Deliveries:

After studying the process details data's, our engineers started the design for this project, well supported by draftsman's for preparing the drawings. Given below are the list of deliveries for this project:
  • Process Flow Diagram along with Material Balance.
  • PFD inclusive of Methanol recovery plant and glycerin purification unit.
  • Energy balance & utility requirements.
  • Designing for Process equipments like Tanks, Reactors, Condensers, Columns, Pumps etcc.
  • Stimulations for critical equipment for optimum design parameters.
  • Preparing Process equipment datasheet.
  • Designing of tank farm, Solvent storage area, raw material storage area, finished product area.
  • Designing of piping system for process & utility pipes based on flow & pressure parameter.
  • 2-D equipment layout for this project for plan & sectional drawings.
  • 3-D equipment layout along for structural plant layouts & for total site plan.
  • Total cost estimation for the entire project, accuracy ± 10%.

Bulk Drug Turnkey Project.

Task:
We received this project enquiry for one of our client based in India. This company wanted to set up new plant for Manufacturing bulk drug in their existing plant. The basic process route for manufacturing was provided to us, & our task was to design the complete project & assistance in installation & commissioning of the project.

Approach & Deliveries:

After studying the process details data's, our engineers started the design for this project, well supported by draftsman's for preparing the drawings. Given below are the list of deliveries for this project:
  • Process Flow Diagram along with Material Balance.
  • P&ID’s
  • Energy balance & utility requirements.
  • Designing for Process equipments like Tanks, Reactors, Condensers, Columns, Pumps etcc.
  • Stimulations for critical equipment for optimum design parameters.
  • Preparing Process equipment datasheet.
  • Designing of piping system for process & utility pipes based on flow & pressure parameter.
  • 2-D equipment layout for this project for plan & sectional drawings.
  • 3-D equipment layout along for structural plant layouts & for total site plan.
  • Procurement assistance for purchase of equipments & utilities.
  • Co-ordination with various subcontractors for installation & commissioning of plant.
  • Water trial for complete plant.

F.E.E.D for AgrochemicalProject.

Task:

We received this project enquiry for one of our client based in India. This company wanted to set up new plant for Manufacturing Agrochemical – Greenfield Project. The basic process route for manufacturing was provided to us, & our task was to design the complete project for Process, Mechanical, & Piping engineering services

Approach & Deliveries:
After studying the process details data's, our engineers started the design for this project, well supported by draftsman's for preparing the drawings. Given below are the list of deliveries for this project:

Process/Mechanical Design Deliveries
  • Process Flow Diagram along with Material Balance.
  • P&ID’s
  • Energy balance & utility requirements.
  • Designing for Process equipments like Tanks, Reactors, Condensers, Columns, Pumps, vacuum systems (1 Torr), etc.
  • Stimulations for critical equipment for optimum design parameters.
  • Preparing Process equipment datasheet.
  • Designing of piping system for process & utility pipes based on flow & pressure parameter.
  • 2-D equipment layout for this project for plan & sectional drawings.
  • 3-D equipment layout along for structural plant layouts & for total site plan.
  • Procurement assistance for purchase of equipments & utilities

Piping Design Deliveries
  • Designing of complete piping system for optimum process/utility pipe size calculations, & pressure drop calculation.
  • 3-D piping layout drawing, G.A drawings.
  • Preparing Piping Isometric Drawing (Approx 10,000 Nos).
  • Material Take-off Sheet for the Piping requirements.

Hydrogenation Project.

Task:
We received this project enquiry for one of our client based in India. This company wanted to set up new plant for Manufacturing Pharmaceutical Intermediate plant – Greenfield Project. The basic process route for manufacturing was provided to us, & our task was to design the complete project for Process, Mechanical, & Piping engineering services. The project design was very critical as the pressure was more than 30 Bar & temp in excess of 130 Deg Celcius.

Approach & Deliveries:

After studying the process details data's, our engineers started the design for this project, well supported by draftsman's for preparing the drawings. Given below are the list of deliveries for this project:

Process/Mechanical Design Deliveries

  • Process Flow Diagram along with Material Balance.
  • P&ID’s
  • Energy balance & utility requirements.
  • Designing for Process equipments like Tanks, Reactors, Condensers, Columns, Pumps etcc.
  • Stimulations for critical equipment for optimum design parameters.
  • Preparing Process equipment datasheet.
  • Designing of piping system for process & utility pipes based on flow & pressure parameter.
  • 2-D equipment layout for this project for plan & sectional drawings.
  • 3-D equipment layout along for structural plant layouts & for total site plan.
  • Procurement assistance for purchase of equipments & utilities.
  • Successful trial for the project.


Preparing Electrical Loop Diagrams as per BS Standard.

Task:
We received this project enquiry for one of our client based in Europe. The task was preparing approx 4000 Nos of electrical loop diagram as per BS standard for various industrial project.

Approach & Deliveries:
Our engineering team studied the task data available to us in the form of excel sheet & scan drawings. The methodology for preparing the loop diagrams was understood properly by regular correspondence with our client.

The standard template for generating the loop diagrams were provided to us, with information like color codes, wiring details, JB block diagrams, field element tag no & termination details. All the above data were complied by our engineers and preliminary loop diagrams prepared by our team were submitted for approval.

The submitted loop diagrams were studied by our clients engineers, suggestion were informed to us & thereafter our team successfully generated the entire set of loop diagrams without any errors


Paper to CAD Conversion for:

Mechanical Equipment Drawing


Task:
We received this project enquiry for one of our client based in Europe. The requirement for this project was to converted the as-build drawing of the mechanical equipment with precision & accuracy in .dwg format. Total of 10 Nos of drawing of A0 size needed to be generated in 2 weeks timeframe.

Approach & Deliveries:


Our engineering team studied the task data available to us form of scan image drawings. The methodology for preparing the .dwg drawing was understood properly by regular correspondence with our client, given briefly as below:
  • Standard client template was provided to us.
  • Accurate layering information was discussed and implemented.
  • Methodology for preparing the drawing in model space and subsequent paper space scaling & views discussed.
  • Information about the text type, line width, layer color code, hatch patter, dimension indication were exchanged.
  • Preliminary drawing generated was sent for client approval. Suggestion were marked & informed to us.
  • The suggested changes were implemented by our team, and the project was successfully completed in less than 2 week as per desired timeframe.

HVAC drawings.


Task:
We received this project enquiry for one of our client based in USA. The requirement for this project was to converted the as-build drawing of the installed HVAC system with precision & accuracy in .dwg format. One the drawings were generated of the existing HVAC system, the marked up changes needed to be shown as the new drawing.

Approach & Deliveries:

Our engineering team studied the task data available to us form of scan image drawings. The methodology for preparing the .dwg drawing was understood properly by regular correspondence with our client, given briefly as below:

  • Standard client template was provided to us along with architectural background.
  • The generated drawing were for ducting system & piping system as per ASME standard – double line.
  • Accurate layering information was discussed and implemented.
  • Methodology for preparing the drawing in model space and subsequent paper space scaling & views discussed.
  • Information about the text type, line width, layer color code, hatch patter, dimension indication were exchanged.
  • Preliminary drawing generated was sent for client approval. Suggestion were marked & informed to us.
  • The suggested changes were implemented by our team, and the project was successfully completed in less than 1 week as per desired timeframe, about 150 Hours of drafting work was utilized for completing this project.
  • Repeat orders were followed for similar type for job on regular basis.

Piping G.A Drawings & 3-D model.


Task:
We received this project enquiry for one of our client based in USA. The requirement for this project was to converted the as-build drawing of the installed piping sprinkler system with precision & accuracy in .dwg format. One the drawings were generated of the existing HVAC system, the marked up changes needed to be shown as the new drawing.

Approach & Deliveries:

Our engineering team studied the task data available to us form of scan image drawings. The methodology for preparing the .dwg drawing was understood properly by regular correspondence with our client, given briefly as below:

  • Standard client template was provided to us along with architectural background.
  • The generated drawing were for piping system as per ASME standard – double line along with riser information, sprinkler drawings, piping fitting information, etc.
  • Accurate layering information was discussed and implemented.
  • Methodology for preparing the drawing in model space and subsequent paper space scaling & views discussed.
  • Information about the text type, line width, layer color code, hatch patter, dimension indication were exchanged.
  • Preliminary drawing generated was sent for client approval. Suggestion were marked & informed to us.
  • The suggested changes were implemented by our team, and the project was successfully completed in less than 2 week as per desired timeframe, about 200 Hours of drafting work was utilized for completing this project.
  • 3-D piping model were also generated as per G.A drawing
  • Repeat orders were followed for similar type for job on regular basis..

Architectural Drawings.


Task:
We received this project enquiry for one of our client based in Europe. The requirement for this project was to converted the as-build architectural drawing with precision & accuracy in .dwg format.

Approach & Deliveries:
Our engineering team studied the task data available to us form of scan image drawings. The methodology for preparing the .dwg drawing was understood properly by regular correspondence with our client, given briefly as below:

  • Accurate layering information was discussed and implemented.
  • Methodology for preparing the drawing in model space and subsequent paper space scaling & views discussed.
  • Information about the text type, line width, layer color code, hatch patter, dimension indication were exchanged.
  • Preliminary drawing generated was sent for client approval. Suggestion were marked & informed to us.
  • The suggested changes were implemented by our team, and the project was successfully completed.
  • After the generation of 2-D drawing, the work was further increased for generating the 3-D model for the entire building plan.
  • Repeat orders were followed for similar type for job on regular basis..

Mapping.

Task:
We received this project enquiry for few customer from India. Our clients requirement was to convert the old map drawing for a specific region to Cad drawing.

Approach & Deliveries:
Our engineering team studied the task data available to us form of scan image drawings. The methodology for preparing the .dwg drawing was understood properly by regular correspondence with our client, given briefly as below:

  • Accurate layering information was discussed and implemented.
  • Methodology for preparing the drawing in model space and subsequent paper space scaling & views discussed.
  • Information about the text type, line width, layer color code, hatch patter, dimension indication were exchanged.
  • Preliminary drawing generated was sent for client approval. Suggestion were marked & informed to us.
  • The suggested changes were implemented by our team, and the project was successfully completed.

2-D to 3-D equipment model conversion.

Task:
We received this project enquiry for one of our client based in USA. Our client were into manufacturing of various equipment for industries, & the 2-D drawing were generated by their teams for various plans & sections of the equipment which were to be manufactured.

Our task was to study this 2-D & thereafter to prepare the 3-D model of the equipment exactly as per the 2-D drawing on true scale.

Approach & Deliveries:
The 2-D drawing mailed to us was studied in detail by our mechanical engineers. In case of any query for any component or specific part drawing the same was immediately communicated and information was exchanged. Once the whole geometry of equipment was understood by our engineers, the job was then taken on next stage of drafting.
  • The 2-D drawings plans and various sections of equipment were studied in details.
  • 3-D model of the equipment were prepared exactly as per the 2-D drawings.
  • The 3-D model prepared was prepared on true scale for all the dimensions.
  • A single model for the equipment showing all the details, making it easier to visualize for making any changes for the equipment.
  • The changes required for making the equipment more technically effective and cost competitive were informed to us.
  • Changes amended to get the real views and introspection for the virtual 3-D model.

Solidworks conversion project.

Task:
We received this project enquiry for few customer from Europe. Our clients engineers have already designed and prepared the equipment on Solidworks software.

The project requirement was to extract the individual part drawing from the model as separate .dxf or .dwt files showing the part details for different views & dimensions. The part drawing was to be supplied to fabricators for manufacturing the individual part.

Approach & Deliveries:
The 3-D drawing mailed to us was studied in detail by our mechanical engineers. In case of any query for any component or specific part drawing the same was immediately communicated and information was exchanged. Once the whole geometry of equipment was understood by our engineers, the job was then taken on next stage of drafting.
  • Complete part list was informed for which the 2-D fabrication drawing was to be generated from the 3-D model.
  • Standard client template was mailed to us.
  • Our team extracted the information for every component part from the 3-D model, the extracted information was exported to a new .dxf & .dwt file.
  • The new file was then worked on for indicating the various dimensions, views, & information. This file also contain the information for bill of material for specific component part.